Instrument the plant. Respect the OT boundary.
IIoT systems that connect machines, lines, and utilities to analytics and AI — engineered by a team that understands PLCs, historians, and why you can't just 'put an agent on it.'
Live on real footage, not a mockup
Why this matters now
IT-led IoT projects stall at the plant door: protocols they've never seen, networks they can't touch, and downtime tolerances measured in minutes per year. Industrial environments need industrially literate engineering.
Service pillars
OT connectivity
OPC-UA, Modbus, and PLC integrations with unidirectional gateways and network segmentation your OT team will approve.
Machine data platform
High-frequency telemetry ingested, contextualized against asset models, and stored cost-effectively.
Plant-floor intelligence
OEE, condition monitoring, energy, and quality analytics — delivered to the roles that act on them.
What changes for your operation
- OEE you can trust — Automatic downtime capture replaces clipboard data.
- Zero-disruption rollout — Deployment patterns designed around production schedules.
- Security-first OT access — Purdue-model-aware architectures, read-only where required.
Stack we deploy with
- OPC-UA / Modbus / MQTT Sparkplug
- Ignition / Kepware
- TimescaleDB
- Grafana
- Edge gateways
Where this service earns its keep
- OEE and downtime analytics
- Machine health monitoring
- Energy monitoring per line
- Quality-process correlation
Where we deploy it
Questions we hear most
Almost always — via retrofit sensors, PLC taps, or power-signature monitoring when direct integration isn't possible. Age is a design input, not a blocker.
Ready to put industrial iot to work?
Book a demo, or start with the AI Readiness Assessment — a 30-minute working session that maps your highest-value first deployment.
- AI that sees, predicts, and acts — not just a dashboard.
- Pilot to fleet rollout in weeks, with a go/no-go you can defend.
- Enterprise-grade security, procurement, and support from day one.
Schedule a demo
See Invexal on your own cameras and data.